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电工钢硅钢片硅钢是一种硅铁合金。用硅钢轧制的片材是电工领域中应用广的软磁材料,因而硅钢片又称电工钢片。硅钢片广泛用于电动机、发电机、变压器、扼流圈、电磁机构、继电器及测量仪表中电机工业大量使用厚度为0.35~0.50mm的硅钢片,用于:中型旋转机,压缩电机,通用马达,小型精密电机,电动汽车,压缩机,通用电机,电源变压器,精密变压器,节能电机,焊机变压器,稳压器,磁性密封器,加速器用电磁铁,汽车电机等;在电信高频技术中常用0.05~0.20mm的薄带钢片,以便更有效地降低涡流损耗。热轧硅钢片厚度为0.35~0.50mm,密度为7.55~7.70g/cm3,多用于大、中、小型交、直流电动机;冷轧无取向硅钢片厚度为0.35~0.50mm,密度为7.65~7.75g/cm3,多用于大型交流发电机、电动机,大、中、小型交、直流电动机;冷轧取向硅钢片厚度为0.23mm 0.27mm 0.3mm 0.35mm,密度为7.65g/cm3,多用于电力变压器、油浸式变压器,干式变压器,电抗器、磁放大器等;冷轧取向薄带厚度为0.05~0.20mm,多用于无线电高频变压器。
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电工钢硅钢片绝缘涂层的分类和代号绝缘涂层的分类和代号应符合表2的规定。表 2 绝缘涂层的分类和代号绝缘涂层种类 代号 特征半有机薄涂层 A 改善冲片性,并有良好的焊接性半有机厚涂层 H 冲片性好,层间电阻高半有机无铬薄涂层 K 涂层中不含铬,具有良好的焊接性半有机无铬厚涂层 M 涂层中不含铬,具有良好的绝缘性能半有机无铬极厚涂层 J 涂层中不含铬,具有极好的绝缘性能半有机无铬超厚涂层 L 涂层中不含铬,具有极高的绝缘性能自粘接涂层 Z 涂层中不含铬,固化后具有良好的粘接性能,铁心固定强度大6 一般要求6.1 生产工艺产品的生产工艺和化学成分由制造方决定。6.2 供货形式6.2.1 产品以卷供货,简称钢卷。钢卷的重量应符合订货要求,卷重一般3~10 吨,特殊卷重应在订货时协商并在合同中注明。6.2.2 钢卷通常以切边状态交货。用户有特殊要求时,应在订货时协商并在合同中注明。6.2.3 钢卷内径应在 500mm~520mm 范围内,钢卷内径为 508mm。6.2.4 钢卷应由同一宽度的钢带连续、山西晋中紧密卷绕,卷的侧面应尽量平直,自重下不塌卷。6.3 交货状态钢带以终退火并两面涂敷绝缘涂层的状态交货。
电工钢硅钢片B27G120表示公称厚度为0.27mm普通取向电工钢,铁损的保证值P17/50不大于1.20W/kg;B30P105表示公称厚度为0.30mm高磁感取向电工钢,铁损的保证值P17/50不大于1.05W/kg;B27R090表示公称厚度为0.27mm磁畴细化高磁感取向电工钢,铁损的保证值P17/50不大于0.90W/kg;电工钢主要分为晶粒取向电工钢和晶粒无取向电工钢两大类。取向电工钢易磁化晶粒方向沿轧制方向分布,轧制方向具有高磁感、山西晋中同城低铁损及低磁致伸缩等优良特性,同时还可通过磁畴细化的技术处理,获得更低铁损的性能,广泛应用于变压器行业领域。
电工钢硅钢片Electrical steel, also known as silicon steel sheet, is an indispensable metal material in the power, electronics, and military industries, and is also the largest functional material in production. It is mainly used as the iron core for various motors, generators, and transformers. Specific total loss (iron loss) is the total power consumed per unit mass of material when the magnetic polarization waveform remains sinusoidal, with a specific peak and frequency. The specific total loss is represented by the symbol P (Jm/f), in W/kg. Example: P1.5/50 represents the specific total loss at a maximum magnetic polarization intensity of 1.5T and a frequency of 50Hz. 3.2 Magnetic Polarization Q/BQB 480-20212 Magnetic polarization intensity refers to the peak magnetic polarization intensity of a specific magnetic field intensity when a sample is subjected to alternating magnetization. Its symbol is J (H), and the unit is T (Tesla). Example: J5000 represents the peak magnetic polarization intensity corresponding to a magnetic field intensity peak of 5000A/m. The material grades in this document are classified based on the nominal maximum specific total loss P1.5/50 (W/kg) at a magnetic polarization strength of 1.5T and a frequency of 50Hz, as well as the nominal thickness of the material. They are further divided into three categories based on product characteristics: ordinary type, stress relief annealing type, and high-efficiency type. Example 1: B35A210 represents a common non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific total loss value P1.5/50 is 2.10W/kg; Example 2: B35AR300 represents a stress relieved annealed non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific total loss value P1.5/50 is 3.00W/kg; Example 3: B35AH230 represents an efficient non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific loss value P1.5/50 is 2.30W/kg. Example 4: 35WW210 represents a normal type WW non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific loss value P1.5/50 is 2.10W/kg. Example 5: 35WH230 represents an efficient WH non oriented electrical steel with a nominal thickness of 0.35mm, and the maximum nominal specific loss value P1.5/50 is 2.30W/kg. The classification and code of insulation coatings shall comply with the provisions of Table 2. Table 2 Classification and Code of Insulation Coatings Type Code Characteristics of Insulation Coatings Semi organic Thin Coating A Improves Punching Performance and Has Good Weldability Semi organic Thick Coating H has Good Punching Performance and High Interlayer Resistance Semi organic Chromium Free Thin Coating K does not contain chromium and has good weldability Semi organic Chromium Free Thick Coating M does not contain chromium and has good insulation performance Semi organic Chromium Free Extreme Thick Coating J does not contain chromium and has excellent insulation performance Semi organic Chromium Free Ultra Thick Coating L does not contain chromium and has extremely high insulation performance Self adhesive Coating